Multi Cupla MALC

Multi-Couplings

The Nitto Kohki Multi Cupla MALC is a lever-clamp multi-coupling for air, hydraulic oil and water (mixed) with an operating pressure depending on the version. Lever clamping with high contact force.

As an authorised Nitto Kohki distributor we stock 48 variants of the Multi Cupla MALC - bodies in brass, NBR seals, model series MALC-….

⚡depending on the version - operating-pressure range for air, hydraulic oil and water (mixed)
⚙brass - body materials; NBR seals
✓Key feature - Lever clamping with high contact force
🔩48 variants in stock - model series MALC-…

ParameterValue
Typelever-clamp multi-coupling
Operating pressuredepending on the version
Body materialsbrass
SealsNBR
Mediaair, hydraulic oil and water (mixed)
Model seriesMALC-…
Variants in range48

Typical applications: automatic tool and fixture change, clamping systems, robot change cells, assembly and test automation.

48 variants in stockMulti Cupla MALC - MALC-…
depending on the versionbrass, NBR

Technical data from the manufacturer catalogue

SeriesMULTI CUPLA MALC Type
Body materialMALC-01 Type: Socket Brass (Nickel plated), Plug Brass (Nickel plated), MALC-SP Type: Stainless steel (Socket body: Nickel plated), MALC-HSP Type: Special steel (Nickel plated)
Seal materialNBR (Nitrile rubber), FKM (Fluoro rubber)
Max working pressureMALC-01 Type: 1.0 MPa {10 kgf/cm2}; MALC-SP Type: 1.5 to 7.0 MPa {15 to 71 kgf/cm2}; MALC-HSP Type: 21.0 to 25.0 MPa {214 to 255 kgf/cm2}
Working temperatureNBR (Nitrile rubber), MALC-01 Type: -20 to +80 deg C | FKM (Fluoro rubber), MALC-SP Type: -20 to +180 deg C | FKM (Fluoro rubber), MALC-HSP Type: -20 to +180 deg C
Valve structureMALC-01 Type: One-way shut-off; MALC-SP Type: Two-way shut-off (Spill Reduction); MALC-HSP Type: Two-way shut-off (Spill Reduction)
Applicable fluidsAir, Water, Hydraulic oil
Vacuum serviceNot suitable for vacuum application in either connected or disconnected condition.
Size rangeMALC-01 Type: one size; MALC-SP Type: sizes 1, 2, 3, 4, 6, 8 and 12; MALC-HSP Type: sizes 1, 2, 3, 4, 6 and 8
Catalogue pageC01en-b, 133

Operating principle

Two-way shut-offTwo-way shut-offshut-off valve in socketshut-off valve in plugSocketPlugFlow direction: socket to plug
Both halves close on disconnection, so the line contents are retained on both sides.
Connecting in three stepsConnecting in three steps1. Pull the sleeve back2. Push the plug fully home3. Release the sleeve, balls lockSingle hand operation. Depressurise the line before disconnecting.
Connecting sequence of a ball locking quick connect coupling.
  • MALC-01 Type: Solo use of socket is possible.
  • MALC-01 Type: As in the case of MULTI CUPLA MALC-SP type and MALC-HSP type, the distance between the socket plate and the plug plate is designed to be 30 mm when connected. This means MULTI CUPLA MALC-01 type can also be installed mixed with any size of MALC-SP type and MALC-HSP type on the same plate.
  • MALC-01 Type: An axial eccentricity allowance of 2 mm eliminates precise centering at installation.
  • MALC-01 Type: Compact size with thread screw mount and with flange types available.
  • MALC-01 Type: Suitable for operation of ejector pins to open/close valve gates in molding.
  • MALC-SP Type: Compared with conventional MULTI CUPLA, approximately double flow rates are realized. This could reduce the size of required plates. (Rate of flow increase depends on CUPLA sizes.)
  • MALC-SP Type: The MALC type realizes a 2 mm axial eccentricity allowance, while conventional MULTI CUPLA is only 0.6 mm.
  • MALC-SP Type: Special valve design enables connection of socket and plug under pressure of up to 2 MPa. (up to 1.5 MPa for MALC-12SP.)

All models of the series

01TP - Thread screw mount

ModelCoupling partApplicationBrass (g)TøH(WAF)øL1øL2øL3øoBøoD
MALC-01TPPlugSee drawings below.40M14x1Hex.1728(14)14618.5

01S - Thread screw mount

ModelCoupling partApplicationBrass (g)TøH(WAF)øL1øL2øL3øoD
MALC-01SSocketSee drawings below.39M14x1Hex.17(41)(20.5)1618.5

01TP-FL - With flange

ModelCoupling partApplicationBrass (g)HAøL1øL2øL3øL4øoBøoD
MALC-01TP-FLPlugSee drawings below.5236120 deg28(14)143.26(22)

01S-FL - With flange

ModelCoupling partApplicationBrass (g)HAøL1øL2øL3øL4øoD
MALC-01S-FLSocketSee drawings below.5136120 deg(41)(20.5)163.2(22)

SP-P - Thread screw mount

ModelCoupling partApplicationStainless steel (g)TøH(WAF)øL1øL2øL3øoD
MALC-1PPlugSee page 13740M16x1Hex.1932(18)1421
MALC-2PPlugSee page 13775M20x1.5Hex.2633(20)1328
MALC-3PPlugSee page 13795M24x1.5Hex.2933(20)1332
MALC-4PPlugSee page 137248M35x1.5Hex.4141(28)1345
MALC-6PPlugSee page 137369M40x2Hex.4650.5(37.5)1350
MALC-8PPlugSee page 137399M45x2Hex.5053(41)1254
MALC-12PPlugSee page 137724M62x2Hex.6757(45)1274

SP-S - Thread screw mount

ModelCoupling partApplicationStainless steel (g)TøH(WAF)øL1øL2øL3øoD
MALC-1SSocketSee page 13753M16x1Hex.19(45)(23)1621
MALC-2SSocketSee page 13795M20x1.5Hex.26(49)(26)1728
MALC-3SSocketSee page 137120M24x1.5Hex.29(51)(26)1732
MALC-4SSocketSee page 137306M35x1.5Hex.41(64)(36.5)1745
MALC-6SSocketSee page 137471M40x2Hex.46(78.5)(47.5)1750
MALC-8SSocketSee page 137590M45x2Hex.50(86)(53)1854
MALC-12SSocketSee page 1371176M62x2Hex.67(98)(60)1874

SP-P-FL - With flange

ModelCoupling partApplicationStainless steel (g)øL1øL2øL3øS
MALC-2P-FLPlugSee page 13714630(17)640
MALC-3P-FLPlugSee page 13718033(20)645
MALC-4P-FLPlugSee page 13739041(28)6.558
MALC-6P-FLPlugSee page 13755350.5(37.5)6.564
MALC-8P-FLPlugSee page 13779653(41)1279

SP-S-FL - With flange

ModelCoupling partApplicationStainless steel (g)øL1øL2øL3øL4øS
MALC-2S-FLSocketSee page 137173(49)(26)6-40
MALC-3S-FLSocketSee page 137208(51)(26)6-45
MALC-4S-FLSocketSee page 137449(64)(36.5)6.5-58
MALC-6S-FLSocketSee page 137663(78.5)(47.5)6.5-64
MALC-8S-FLSocketSee page 137978(86)(53)181279

SP-P-SR - With snap ring

ModelCoupling partApplicationStainless steel (g)TøH(WAF)øL1øL2øL3øoD
MALC-8P-10FPlugSee drawings below.1182Rc 1 1/454(87)75(12)64
MALC-12P-FPlugSee drawings below.2054Rc 1 1/258(97)85(12)84
MALC-12P-16FPlugSee drawings below.2128Rc 271(97)85(12)84

SP-S-SR - With snap ring

ModelCoupling partApplicationStainless steel (g)TøH(WAF)øL1øL2øL3øoD
MALC-8S-10FSocketSee drawings below.1373Rc 1 1/454(108)75(18)64
MALC-12S-FSocketSee drawings below.2505Rc 1 1/258(123)85(18)84
MALC-12S-16FSocketSee drawings below.2579Rc 271(123)85(18)84

HSP-P - Thread screw mount

ModelCoupling partApplicationSteel (g)TøH(WAF)øL1øL2øL3øoD
MALC-1HPPlugSee page 14139M16x1Hex.1932(18)1421
MALC-2HPPlugSee page 14173M20x1.5Hex.2633(20)1328
MALC-3HPPlugSee page 14196M24x1.5Hex.2933(20)1332
MALC-4HPPlugSee page 141250M35x1.5Hex.4141(28)1345
MALC-6HPPlugSee page 141357M40x2Hex.4650.5(37.5)1350
MALC-8HPPlugSee page 141391M45x2Hex.5053(41)1254

HSP-S - Thread screw mount

ModelCoupling partApplicationSteel (g)TøH(WAF)øL1øL2øL3øoD
MALC-1HSSocketSee page 14151M16x1Hex.19(45)(23)1621
MALC-2HSSocketSee page 14189M20x1.5Hex.26(49)(26)1728
MALC-3HSSocketSee page 141117M24x1.5Hex.29(51)(26)1732
MALC-4HSSocketSee page 141290M35x1.5Hex.41(64)(36.5)1745
MALC-6HSSocketSee page 141447M40x2Hex.46(78.5)(47.5)1750
MALC-8HSSocketSee page 141579M45x2Hex.50(86)(53)1854

HSP-P-FL - With flange

ModelCoupling partApplicationSteel (g)øL1øL2øL3øS
MALC-2HP-FLPlugSee page 14114230(17)640
MALC-3HP-FLPlugSee page 14117933(20)645
MALC-4HP-FLPlugSee page 14136741(28)6.558
MALC-6HP-FLPlugSee page 14151450.5(37.5)6.564
MALC-8HP-FLPlugSee page 14178653(41)1279

HSP-S-FL - With flange

ModelCoupling partApplicationSteel (g)øL1øL2øL3øL4øS
MALC-2HS-FLSocketSee page 141163(49)(26)6-40
MALC-3HS-FLSocketSee page 141200(51)(26)6-45
MALC-4HS-FLSocketSee page 141418(64)(36.5)6.5-58
MALC-6HS-FLSocketSee page 141611(78.5)(47.5)6.5-64
MALC-8HS-FLSocketSee page 141964(86)(53)181279

Dimensions in millimetres. Values in brackets apply in the connected condition.

Legend: L = overall length; H = width across flats or outside dimension; D = socket outside diameter; A = hose barb length; C = sleeve dimension; T = thread or barb size; B = bore

Series comparison

SeriesMax working pressureSize rangeValve structureApplicable fluids
MULTI CUPLA MALC TypeMALC-01 Type: 1.0 MPa {10 kgf/cm2}; MALC-SP Type: 1.5 to 7.0MALC-01 Type: one size; MALC-SP Type: sizes 1, 2, 3, 4, 6, 8 and 12; MALC-HSP Type: sizes 1, 2, 3, 4, 6 and 8MALC-01 Type: One-way shut-off; MALC-SP Type: Two-way shut-off (Spill Reduction); MALC-HSP Type: Two-way shut-off (Spill Reduction)Air, Water, Hydraulic oil
MULTI CUPLA MAM Type7 barRc 1/8One-way shut-off (valve on socket side only)Air
MULTI CUPLA MAM-A Type10 bar1/4 inch to 1/2 inch for MAM-A Type plates with CUPLA; 1/8 inch to 1/2 inch for individual CUPLA of MAM-A-SP Type; 1/4 inch to 1/2 inch for individual CUPLA of MAM-A-ZEL TypeTwo-way shut-offAir, Water
MULTI CUPLA MAM-B Type10 bar1/8 inch (8 and 12 port plates), 1/4 inch (6 and 8 port plates)Two-way shut-offAir, Water
MULTI CUPLA MAS Type / MAT Type and MALC-01 Type70 barMAS type 1/4 inch, 3/8 inch, 1/2 inch, 3/4 inch, 1 inch (R and Rc threads); MAT type M20, M24, M30, M39, M45 thread screw mount; MALC-01 type M14x1 thread screw mount or flangeTwo-way shut-off for MAS type and MAT type; One-way shut-off for MALC-01 typeAir, Water, Hydraulic oil
MULTI CUPLA MAS Type / MAT Type70 bar1/4 inch, 3/8 inch, 1/2 inch, 3/4 inch, 1 inch (MAS type thread); M20, M24, M30, M39, M45 (MAT type thread)Two-way shut-offAir, Water, Hydraulic oil

MULTI CUPLA MALC is the choice as soon as the pressure class exceeds what the other MULTI CUPLA plates cover: MAM Type ends at 0.7 MPa {7 kgf/cm2}, MAM-A Type and MAM-B Type at 1.0 MPa {10 kgf/cm2} and MAS Type / MAT Type at 7.0 MPa {71 kgf/cm2}, while MALC-SP Type covers 1.5 to 7.0 MPa {15 to 71 kgf/cm2} and MALC-HSP Type 21.0 to 25.0 MPa {214 to 255 kgf/cm2}. Within the range MALC-SP Type and MALC-HSP Type shut off on both sides with spill reduction, so they fit lines where outflow of fluid and air admixture matter, whereas MALC-01 Type at 1.0 MPa {10 kgf/cm2} is one-way shut-off like MAM Type. A further reason for MALC is mixed assembly: the 30 mm plate distance is the same for all three sub-types and all sizes, so one plate can carry different sizes and pressure classes.

Body and seal materials

Body material
MALC-01 Type: Socket Brass (Nickel plated), Plug Brass (Nickel plated)
MALC-SP Type: Stainless steel (Socket body: Nickel plated)
MALC-HSP Type: Special steel (Nickel plated)
Seal materialMarkWorking temperatureRemarks
NBR (Nitrile rubber), MALC-01 Type--20 to +80 deg C-
FKM (Fluoro rubber), MALC-SP Type--20 to +180 deg C-
FKM (Fluoro rubber), MALC-HSP Type--20 to +180 deg C-

Further catalogue data

NoteValue
MALC-01 working pressure1.0 MPa, 10 kgf/cm2, 10 bar, 145 PSI
MALC-01 maximum tightening torque thread screw mount15 Nm {153 kgf cm}
MALC-01 maximum tightening torque flange1.5 Nm {15 kgf cm}
MALC-01 minimum cross-sectional area (mm2)28
MALC-01 load required to maintain connection when line is pressurizedF = (P x 160) + 50 { f = p x 1.6 + 5 }, minimum load F [N] {f [kgf]}, actual value of pressure P [MPa] {p [kgf/cm2]}. However, the maximum acceptable load is 500 N {51 kgf}.
MALC-01 acceptable distance between CUPLA0 to 0.5 mm. Socket and plug or plate must be used in contact with each other. Maximum 0.5 mm distance between socket and plug or plate is acceptable.
MALC-01 solo use of socketDistance between plates is 16 mm for solo use of socket. The angle of inclination between the socket and counterpart must be within 0.5 degrees. Counterpart shape: o21 or more, o6, C0.2 or less, 1.6.
MALC-SP model / end configuration overviewThread screw mount: MALC-1SP, MALC-2 to 8SP, MALC-12SP. Flange: MALC-2 to 8SP-FL. Snap ring: MALC-8SP-10F, MALC-12SP(-F/-16F).
MALC-SP working pressure MALC-1SP (individual unit)7.0 (2.0) MPa, 71 (20) kgf/cm2, 70 (20) bar, 1020 (290) PSI
MALC-SP working pressure MALC-2 to 8SP (individual unit)5.0 (2.0) MPa, 51 (20) kgf/cm2, 50 (20) bar, 725 (290) PSI
MALC-SP working pressure MALC-12SP (individual unit)1.5 (1.5) MPa, 15 (15) kgf/cm2, 15 (15) bar, 218 (218) PSI
MALC-SP maximum tightening torque thread screw mount1SP 20 {204}, 2SP 30 {306}, 3SP 35 {357}, 4SP 45 {460}, 6SP 60 {612}, 8SP 75 {765}, 12SP 80 {816} Nm {kgf cm}
MALC-SP maximum tightening torque flange2SP 7 {71.5}, 3SP 7 {71.5}, 4SP 7 {71.5}, 6SP 7 {71.5}, 8SP 23 {235} Nm {kgf cm}
MALC-SP maximum tightening torque snap ring8SP 260 {2652}, 12SP 280 {2856}, 12SP-16F 350 {3570} Nm {kgf cm}
MALC-SP minimum cross-sectional area (mm2)1SP 26, 2SP(-FL) 49.5, 3SP(-FL) 87, 4SP(-FL) 153, 6SP(-FL) 227, 8SP(-FL/-10F) 347, 12SP(-F/-16F) 795
MALC-SP admixture of air on connection (mL)1SP 0.08, 2SP(-FL) 0.14, 3SP(-FL) 0.26, 4SP(-FL) 0.55, 6SP(-FL) 0.95, 8SP(-FL/-10F) 0.85, 12SP(-F/-16F) 1.46
MALC-SP volume of spillage per disconnection (mL)1SP 0.08, 2SP(-FL) 0.14, 3SP(-FL) 0.26, 4SP(-FL) 0.55, 6SP(-FL) 0.95, 8SP(-FL/-10F) 0.85, 12SP(-F/-16F) 1.46
MALC-SP maximum acceptable load N {kgf}1SP 2800 {286}, 2SP(-FL) 4500 {459}, 3SP(-FL) 5600 {571}, 4SP(-FL) 10000 {1019}, 6SP(-FL) 14000 {1427}, 8SP(-FL/-10F) 15600 {1591}, 12SP(-F/-16F) 8200 {837}
MALC-SP minimum load required to maintain connection N {kgf}1SP P x 170 + 85 {p x 1.7 + 8.5}, 2SP(-FL) P x 345 + 180 {p x 3.45 + 18}, 3SP(-FL) P x 460 + 190 {p x 4.6 + 19}, 4SP(-FL) P x 855 + 260 {p x 8.55 + 26}, 6SP(-FL) P x 1160 + 260 {p x 11.6 + 26}, 8SP(-FL/-10F) P x 1360 + 310 {p x 13.6 + 31}, 12SP(-F/-16F) P x 2260 + 400 {p x 22.6 + 40}
MALC-SP acceptable distance between socket and plug0 to 0.5 mm. Plug and socket must be used in contact with each other. Maximum 0.5 mm distance between socket and plug is acceptable.
MALC-SP snap ring mountingPlate with 15 mm or 30 mm thickness can be mounted. Mounting bore oD1: MALC-8S-10F and MALC-8P-10F 60.1 +0.1/0, MALC-12S-F and MALC-12P-F 80.1 +0.1/0, MALC-12S-16F and MALC-12P-16F 80.1 +0.1/0.
MALC-HSP model / end configuration overviewThread screw mount: MALC-1HSP, MALC-2 to 8HSP. Flange: MALC-2 to 8HSP-FL.
MALC-HSP working pressure MALC-1HSP (individual unit)25.0 (8.0) MPa, 255 (81) kgf/cm2, 250 (80) bar, 3630 (1160) PSI
MALC-HSP working pressure MALC-2 to 8HSP (individual unit)21.0 (8.0) MPa, 214 (81) kgf/cm2, 210 (80) bar, 3050 (1160) PSI
MALC-HSP maximum tightening torque thread screw mount1HSP 30 {306}, 2HSP 50 {510}, 3HSP 53 {540}, 4HSP 65 {663}, 6HSP 80 {816}, 8HSP 95 {969} Nm {kgf cm}
MALC-HSP maximum tightening torque flange2HSP to 6HSP 9 {91}, 8HSP 30 {306} Nm {kgf cm}
MALC-HSP minimum cross-sectional area (mm2)1HSP 26, 2HSP 49.5, 3HSP 87, 4HSP 153, 6HSP 227, 8HSP 347
MALC-HSP admixture of air on connection (mL)1HSP 0.08, 2HSP 0.14, 3HSP 0.26, 4HSP 0.55, 6HSP 0.95, 8HSP 0.85
MALC-HSP volume of spillage per disconnection (mL)1HSP 0.08, 2HSP 0.14, 3HSP 0.26, 4HSP 0.55, 6HSP 0.95, 8HSP 0.85
MALC-HSP maximum acceptable load N {kgf}1HSP 9300 {948}, 2HSP 16500 {1683}, 3HSP 22000 {2244}, 4HSP 40500 {4130}, 6HSP 55000 {5609}, 8HSP 64500 {6577}
MALC-HSP minimum load required to maintain connection N {kgf}1HSP P x 170 + 85 {p x 1.7 + 8.5}, 2HSP P x 345 + 180 {p x 3.45 + 18}, 3HSP P x 460 + 190 {p x 4.6 + 19}, 4HSP P x 855 + 260 {p x 8.55 + 26}, 6HSP P x 1160 + 260 {p x 11.6 + 26}, 8HSP P x 1360 + 310 {p x 13.6 + 31}
MALC-HSP acceptable distance between socket and plug0 to 0.5 mm. Plug and socket must be used in contact with each other. Maximum 0.5 mm distance between socket and plug is acceptable.
WAFWAF stands for width across flats.
Flow rateMALC-01 Type: pressure - flow characteristics chart on page 134 for MALC-01S x MALC-01TP, flow rate axis 0 to 2.5 m3/min (ANR) against pressure 0 to 0.7 MPa {0 to 7 kgf/cm2}, test fluid air. MALC-SP Type: flow rate - pressure loss chart on page 136, flow rate axis 1 to 1000 L/min, test fluid water. MALC-HSP Type: flow rate - pressure loss chart on page 140, flow rate axis 1 to 1000 L/min, test fluid hydraulic oil, fluid viscosity 32x10-6 m2/s, density 0.87x103 kg/m3.

Interchangeability and size groups

MALC-01 Type: sockets and plugs can be connected regardless of end configurations; not interchangeable with MALC-SP Type (for medium pressure use) MALC-1SP or MALC-HSP Type (for high pressure use) MALC-1HSP. MALC-SP Type and MALC-HSP Type: socket and plug in the same size can be connected regardless of their end configurations. Because the distance between the socket plate and the plug plate is 30 mm when connected, MALC-01, MALC-SP and MALC-HSP of any size can be installed mixed on the same plate.

Safety and application notes

  • MALC-01 Type: socket and plug or plate must be used in contact with each other. Maximum 0.5 mm distance between socket and plug or plate is acceptable.
  • MALC-SP Type and MALC-HSP Type: plug and socket must be used in contact with each other. Maximum 0.5 mm distance between socket and plug is acceptable.
  • For solo use of the MALC-01 socket, the angle of inclination between the socket and the counterpart must be within 0.5 degrees.
  • Maintain the connection with the minimum load or more, but not more than the maximum acceptable load. For MALC-01 Type the maximum acceptable load is 500 N {51 kgf}.
  • Before use, please be sure to read the Safety Guide described at the end of this book and the Instruction Sheet that comes with the products.

All technical data on this page is taken from the Nitto Kohki general catalogue Quick Connect Couplings C01en-b, page 133. The complete catalogue is available for download on this page.

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