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Purge adapter Purge Adapter PAD-2, steel - Nitto Kohki 599865148
The plug is the coupling half pushed into the socket and carrying the hose towards the tool. It is this section that holds the trapped air after parting, and the purge adapter brings it down. The plug itself needs no modification. Model PAD-2, steel, Seal material NBR.
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Description
When an air coupling is parted under residual pressure, the air escapes at once and the hose whips back. The PAD purge adapter is fitted at the parting point and releases that residual pressure in a controlled way.
- Residual pressure on the plug side is released in a controlled way, which removes the loud discharge and the hose whip
- Steel body keeps its shape at a parting point that is used every day
- Seal in nitrile rubber (NBR), the standard material for compressed air lines
- Fits as an intermediate piece, the existing coupling stays in the line
- Two sizes, PAD-2 and PAD-3, to match the connection already in place
Technical data from the manufacturer catalogue
| Series | PURGE ADAPTER |
|---|---|
| Model | PAD-2 |
| Coupling part | purge adapter |
| End connection | T1: R 1/4 male thread, øT2: 8 mm OD tube (drain outlet port, tube fitting included) |
| Port size | R 1/4 |
| Body material | Steel (nickel plated) |
| Seal material | NBR (Nitrile rubber) |
| Max working pressure | 35.0 MPa {357 kgf/cm2} |
| Working temperature | NBR (Nitrile rubber): -5 to +80 deg C |
| Applicable fluids | Hydraulic oil |
| Vacuum service | Not suitable for vacuum application. |
| Size range | R 1/4 (PAD-2), R 3/8 x Rc 3/8, R 1/2 x Rc 1/2, R 3/4 x Rc 3/4, R 1 x Rc 1 |
| Working pressure (all units) | 35.0 MPa, 357 kgf/cm2, 350 bar, 5080 PSI |
| Application (thread) - PAD-2 | R 1/4 |
| Application (thread) - PAD-3FM | R 3/8 x Rc 3/8 |
| Application (thread) - PAD-4FM | R 1/2 x Rc 1/2 |
| Application (thread) - PAD-6FM | R 3/4 x Rc 3/4 |
| Application (thread) - PAD-8FM | R 1 x Rc 1 |
| Mass | 0.050 kg |
| Part number | 599865148 |
| Catalogue page | C01en-b, 168 |
Dimensions
| Model | øH (WAF) | øL1 | øP1 | øP2 | øT1 | øøD | øøT2 |
|---|---|---|---|---|---|---|---|
| PAD-2 | Hex.36 | (62) | (48) | 14 | R 1/4 | 39.5 | 8 |
Dimensions in millimetres. Values in brackets apply in the connected condition.
Models in this series PURGE ADAPTER
| Model | Application | Total (g) | L | øD | øB | øH (WAF) | øH1(WAF) | øH2(WAF) | øL1 | øL2 | øL3 | øP1 | øP2 | øT1 | øT2 | øøD | øøT2 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| PAD-2 | R 1/4 | 235 | - | - | - | Hex.36 | - | - | (62) | - | - | (48) | 14 | R 1/4 | - | 39.5 | 8 |
| PAD-3FM | R 3/8 x Rc 3/8 | 320 | - | - | (11) | 29 | - | - | 72.5 | (39) | 21.5 | (51) | (33.5) | R 3/8 | Rc 3/8 | 10 | - |
| PAD-4FM | R 1/2 x Rc 1/2 | 307 | - | - | (11) | 29 | - | - | 72.5 | (39) | 21.5 | (51) | (33.5) | R 1/2 | Rc 1/2 | 12.5 | - |
| PAD-6FM | R 3/4 x Rc 3/4 | 665 | - | - | (15.5) | Hex.46 | - | - | 86 | 21.5 | - | (63.5) | (38) | R 3/4 | Rc 3/4 | 16.5 | - |
| PAD-8FM | R 1 x Rc 1 | 620 | - | - | (15.5) | Hex.46 | - | - | 86 | 21.5 | - | (63.5) | (38) | R 1 | Rc 1 | 21.5 | - |
| FM-03-B | Piping for mold cooling water | 190 | (89) | (33) | - | - | Hex.23 | Hex.26 | - | - | - | - | - | Rc 3/8 | Rc 3/8 | - | - |
Every model of the series as printed in the manufacturer catalogue. The row of the article offered here is highlighted.
Operating principle
- Can be attached to hydraulic lines to purge residual pressure effectively.
- Residual pressure is purged just by pushing the residual pressure purge button; the pressure leaves through the drain outlet port.
- Can be operated with a screwdriver if the button is stiff. Insert an ordinary flat head screwdriver into the groove in the Valve Holder and press the button by leverage.
- PAD-2 comes with the tube fitting included; for the PAD-FM types tube fittings are not included.
- Residual Pressure Purge Speed Comparison on page 170 shows PAD-2 and PAD-FM purging faster than the previous model (test conditions: fluid hydraulic oil, fluid viscosity 32x10-6 m2/s, pressure 35 MPa, cubic capacity of piping approx. 5 L; pressure axis 0 to 40 MPa over 0 to 5 s).
Series comparison
| Series | Max working pressure | Size range | Valve structure | Applicable fluids |
|---|---|---|---|---|
| HSP CUPLA | 206 bar | 1/4 inch, 3/8 inch, 1/2 inch, 3/4 inch, 1 inch, 1 1/4 inch, 1 1/2 inch, 2 inch | Two-way shut-off | Hydraulic oil |
| HYPER HSP CUPLA | 206 bar | 1/4 inch, 3/8 inch, 1/2 inch, 3/4 inch, 1 inch | Two-way shut-off | Hydraulic oil |
| 210 CUPLA | 206 bar | 1/4 inch to 1 inch | Two-way shut-off | Hydraulic oil |
| S210 CUPLA | 206 bar | 1/4 inch, 3/8 inch, 1/2 inch, 3/4 inch, 1 inch | Two-way shut-off | Water, Hydraulic oil, Gas |
| HSU CUPLA | 210 bar | Thread 1/4 inch, 3/8 inch, 1/2 inch, 3/4 inch, 1 inch | Two-way shut-off | Water, Hydraulic oil, Gas |
| 280 CUPLA | 315 bar | Thread 1/4 inch, 3/8 inch, 1/2 inch, 3/4 inch, 1 inch | Two-way shut-off | Hydraulic oil |
| 350 CUPLA | 345 bar | Thread 1/4 inch, 3/8 inch, 1/2 inch, 3/4 inch, 1 inch, 1 1/4 inch, 1 1/2 inch | Two-way shut-off (Spill Reduction) | Hydraulic oil |
| PURGE ADAPTER | 350 bar | R 1/4 (PAD-2), R 3/8 x Rc 3/8, R 1/2 x Rc 1/2, R 3/4 x Rc 3/4, R 1 x Rc 1 | - | Hydraulic oil |
PURGE ADAPTER is not an alternative to the coupling itself: the sibling series HSP CUPLA, 210 CUPLA, 280 CUPLA and 350 CUPLA are two-way shut-off couplings, while this adapter sits in the line and releases the trapped pressure through its drain outlet port before one of them is disconnected. Its working pressure of 35.0 MPa {357 kgf/cm2} covers lines built with HSP CUPLA, 210 CUPLA, S210 CUPLA, 280 CUPLA and 350 CUPLA, whose working pressures run from 14.0 to 34.5 MPa. On lines built with 450B CUPLA at 44.1 MPa {450 kgf/cm2} or 700R CUPLA at 68.6 MPa {700 kgf/cm2} the line pressure is above its rating and it does not apply.
Body and seal materials
| Body material |
|---|
| Steel (nickel plated) |
| Seal material | Mark | Working temperature | Remarks |
|---|---|---|---|
| NBR (Nitrile rubber) | - | -5 to +80 deg C | - |
Applications
- Workstations where the hose line is parted several times a day
- Areas where the discharge noise on disconnection disturbs the work
- Line ends where a whipping hose could strike people or parts
- Retrofitting existing coupling points without reworking the line
Safety and application notes
- Not suitable for vacuum application.
- Maximum tightening torque of the Rc 1/8 drain outlet port is 5 Nm.
- Note (FLOW METER on page 169): plastic part (scale tube) cannot be replaced.
All technical data on this page is taken from the Nitto Kohki general catalogue Quick Connect Couplings C01en-b, page 168. The complete catalogue is available for download on this page.
Technical data
| Weight | 0.050000 |
|---|---|
| Manufacturer | Nitto Kohki |
| Hersteller-Nr | 599865148 |
| EAN | 4992338672119 |
| GPSR Herstellerdaten | Nitto Kohki Europe GmbH, Gottlieb-Daimler-Str. 10, DE-71144 Steinenbronn, www.nitto-kohki.eu |
| Artikelzustand | New |
| Artikel-Authentizität | Original product |
| Material | Steel |
| Anschlussgewinde | R 1/4 |
| Seal material | NBR |
| Housing material | Steel |
| Medientemperatur [°C] | -5 bis +80 °C |
| Betriebsdruck max [bar] | 350.000000 |
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