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The plug is the counterpart to the clamped pipe and carries the connection on to a test rig, hose or charging station. Because the series is valveless, fluid passes in either direction without a restriction. Plug bodies are available in brass and in stainless steel. Model PCV600-0, brass, Seal material HNBR.

Pipe coupling PCV Cupla PCV600-0, brass - Nitto Kohki 419831789

NITTO KOHKI Original product
Net price (excl. VAT)
€76.67
Item NKH-419831789
Manufacturer no. 419831789
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Product data
Manufacturer no.419831789
ConditionNew
Artikel
NKH-419831789

The PCV Cupla clamps straight onto a copper pipe, so no welding or flaring is needed at the test point. One lever stroke clamps and seals in a single move, and once connected the joint holds a vacuum down to 1.3 x 10-1 Pa at a working pressure of 4.5 MPa.

  • Clamps directly onto straight copper pipe, removing welding and flaring from every test cycle
  • Double seal on the pipe end face and outer surface holds a vacuum down to 1.3 x 10-1 Pa
  • Working pressure of 4.5 MPa with a brass body covers leak testing and refrigerant charging
  • Three seal materials cover different temperature windows: CR from -20 °C to +80 °C, HNBR from -20 °C to +120 °C, FKM from -20 °C to +180 °C
  • Valveless design lets fluid flow in either direction, from the plug side or from the socket side
  • Models cover pipe outside diameters from 4.0 mm to 15.88 mm with R 1/4, R 3/8 or blind plug ends

Technical data from the manufacturer catalogue

SeriesPCV PIPE CUPLA
ModelPCV600-0
Coupling partcupla
End connectionBlind plug
Port sizeBlind plug
Body materialBrass
Seal materialChloroprene rubber (CR), Fluoro rubber (FKM), Hydrogenated nitrile rubber (HNBR)
Max working pressure4.5 MPa {46 kgf/cm2}
Working temperatureChloroprene rubber (CR): -20 to +80 deg C | Fluoro rubber (FKM): -20 to +180 deg C | Hydrogenated nitrile rubber (HNBR): -20 to +120 deg C
Valve structureValveless
Applicable fluidsInert gas, Vacuum, Air, Gas
Vacuum service1.3x10-1 Pa {1x10-3 mmHg}. Operational when connected to a pipe. Not applicable for CUPLA only.
Size rangeCopper pipe outside diameter 4.0 mm to 15.88 mm; end thread 1/4 inch and 3/8 inch
Maximum tightening torque, Nm {kgf cm}1/4 inch : 9 {92}, 3/8 inch : 12 {122}
Flow directionFluid flow can be bi-directional when socket and plug are connected.
Minimum pipe length required for insertion (mm)PCV400, PCV470, PCV500, PCV600, PCV630 : 21; PCV800, PCV950, PCV1000 : 22.5; PCV1270, PCV1590 : 32.5
Minimum thickness of pipe wall (mm)PCV400 to PCV1000 : 0.8 or more; PCV1270 and PCV1590 : 1.0 or more
Working pressure, other units46 kgf/cm2 / 45 bar / 653 PSI
Mass with a plugFor mass with a plug, add (brass body) 2P-V : 39 g, 3P-V : 67 g, (stainless steel body) 2P-V : 34 g, or 3P-V : 59 g
Mass0.050 kg
Part number419831789
Catalogue pageC01en-b, 151

Dimensions

Plug dimension sketchPlug dimension sketchLHSchematic view of the dimension letters, not to scale.
How the dimension letters in the table map onto the part.
ModelLøDøE
PCV600-0(47)22.2(32.5)

Dimensions in millimetres. Values in brackets apply in the connected condition.

Legend: L = overall length; D = socket outside diameter

Models in this series PCV PIPE CUPLA

ModelApplicationBrass (g)LøDøE
PCV470-0Blind plug160(47)22.2(32.5)
PCV600-0Blind plug155(47)22.2(32.5)
PCV630-0Blind plug150(47)22.2(32.5)
PCV800-0Blind plug185(50)24.8(35.5)
PCV950-0Blind plug180(50)24.8(35.5)
PCV1270-0Blind plug475(68)34.8(45.0)
PCV1590-0Blind plug445(68)34.8(45.0)

Every model of the series as printed in the manufacturer catalogue. The row of the article offered here is highlighted.

Operating principle

Valveless, full boreValveless, full boreno valve, clear borefull boreSocketPlugFlow direction: socket to plug
No valve, therefore the lowest pressure drop. The line must be depressurised before disconnecting.
  • Clamps directly on to straight copper pipes eliminating unnecessary welding or flaring.
  • Withstands a vacuum of up to 1.3x10-1 Pa (when connected) making it possible to be used in leak testing, vacuum suction and refrigerant charge.
  • Select from three standard types of seal materials to be used with fluids for air conditioner and refrigerator production lines. Many models to suit various pipe sizes.
  • One lever operation simultaneously clamps and seals pipe.
  • Double seal construction for tight fit on end and outside surface of pipe ensures excellent sealing and vacuum resistance.
  • Wide variations of end configurations; 1/4 inch, 3/8 inch and blind plug.
  • Many models to cover various pipe sizes.
  • For exclusive use on straight copper pipes.

Series comparison

SeriesMax working pressureSize rangeValve structureApplicable fluids
SP-V CUPLA Type A3.0 to 7.5 MPa {31 to 76 kgf/cm2}1/4 inch to 3/4 inchTwo-way shut-offInert gas, Vacuum, Gas, Air, Water
PCV PIPE CUPLA45 barCopper pipe outside diameter 4.0 mm to 15.88 mm; end thread 1/4 inch and 3/8 inchValvelessInert gas, Vacuum, Air, Gas

Choose PCV PIPE CUPLA when the connection is made directly onto a straight copper pipe and the work involves vacuum: it clamps and seals the pipe in one lever movement and withstands 1.3x10-1 Pa {1x10-3 mmHg} when connected to a pipe, at a working pressure of 4.5 MPa {46 kgf/cm2}. The one sibling series of this category, SP-V CUPLA Type A, is rated 3.0 to 7.5 MPa {31 to 76 kgf/cm2} and is two-way shut-off, so it keeps both sides closed on disconnection, whereas PCV PIPE CUPLA is valveless. Take SP-V CUPLA Type A where the higher pressure or shut-off on both sides is required and no copper pipe has to be clamped.

Body and seal materials

Body material
Brass
Seal materialMarkWorking temperatureRemarks
Chloroprene rubber (CR)--20 to +80 deg C-
Fluoro rubber (FKM)--20 to +180 deg C-
Hydrogenated nitrile rubber (HNBR)--20 to +120 deg C-

Applications

  • Leak testing of copper lines on air conditioner and refrigerator production lines
  • Evacuation of pipework before charging
  • Refrigerant gas charging on the assembly line
  • Compressor pressure testing
  • Connecting test and measuring equipment to inert gas and vacuum lines

Compatibility

The PCV Cupla is intended for straight copper pipe only, and the model is selected by pipe outside diameter from 4.0 mm to 15.88 mm. Minimum pipe wall thickness is 0.8 mm or 1.0 mm depending on size.

Standards and compliance

Standard seal materials are fluoro rubber FKM (X-100), hydrogenated nitrile rubber HNBR (H708) and chloroprene rubber CR (C308), with HNBR coloured blue for easy recognition.

Safety and application notes

  • For exclusive use on straight copper pipes.
  • Before use, please be sure to read the Safety Guide described at the end of this book and the Instruction Sheet that comes with the products.

All technical data on this page is taken from the Nitto Kohki general catalogue Quick Connect Couplings C01en-b, page 151. The complete catalogue is available for download on this page.

More Information
Weight 0.050000
Manufacturer Nitto Kohki
Hersteller-Nr 419831789
GPSR Herstellerdaten Nitto Kohki Europe GmbH, Gottlieb-Daimler-Str. 10, DE-71144 Steinenbronn, www.nitto-kohki.eu
Artikelzustand New
Artikel-Authentizität Original product
Material Brass
Dichtungen CR, FKM, HNBR
Overall length [mm] 47.000000
Betriebsdruck max [bar] 45.000000