Pipe coupling PCV Cupla PCV800-2, brass - Nitto Kohki 411204200

The PCV Cupla clamps straight onto a copper pipe, so no welding or flaring is needed at the test point. One lever stroke clamps and seals in a single move, and once connected the joint holds a vacuum down to 1.3 x 10-1 Pa at a working pressure of 4.5 MPa.

• Clamps directly onto straight copper pipe, removing welding and flaring from every test cycle
• Double seal on the pipe end face and outer surface holds a vacuum down to 1.3 x 10-1 Pa
• Working pressure of 4.5 MPa with a brass body covers leak testing and refrigerant charging
• Three seal materials cover different temperature windows: CR from -20 °C to +80 °C, HNBR from -20 °C to +120 °C, FKM from -20 °C to +180 °C
• Valveless design lets fluid flow in either direction, from the plug side or from the socket side
• Models cover pipe outside diameters from 4.0 mm to 15.88 mm with R 1/4, R 3/8 or blind plug ends

Technical data from the manufacturer catalogue

Dimensions

Dimensions in millimetres. Values in brackets apply in the connected condition.

Legend: L = overall length; H = width across flats or outside dimension; D = socket outside diameter; T = thread or barb size; B = bore

Models in this series PCV PIPE CUPLA

Every model of the series as printed in the manufacturer catalogue. The row of the article offered here is highlighted.

Operating principle

• Clamps directly on to straight copper pipes eliminating unnecessary welding or flaring.
• Withstands a vacuum of up to 1.3x10-1 Pa (when connected) making it possible to be used in leak testing, vacuum suction and refrigerant charge.
• Select from three standard types of seal materials to be used with fluids for air conditioner and refrigerator production lines. Many models to suit various pipe sizes.
• One lever operation simultaneously clamps and seals pipe.
• Double seal construction for tight fit on end and outside surface of pipe ensures excellent sealing and vacuum resistance.
• Wide variations of end configurations; 1/4 inch, 3/8 inch and blind plug.
• Many models to cover various pipe sizes.
• For exclusive use on straight copper pipes.

Series comparison

Choose PCV PIPE CUPLA when the connection is made directly onto a straight copper pipe and the work involves vacuum: it clamps and seals the pipe in one lever movement and withstands 1.3x10-1 Pa {1x10-3 mmHg} when connected to a pipe, at a working pressure of 4.5 MPa {46 kgf/cm2}. The one sibling series of this category, SP-V CUPLA Type A, is rated 3.0 to 7.5 MPa {31 to 76 kgf/cm2} and is two-way shut-off, so it keeps both sides closed on disconnection, whereas PCV PIPE CUPLA is valveless. Take SP-V CUPLA Type A where the higher pressure or shut-off on both sides is required and no copper pipe has to be clamped.

Body and seal materials

Applications

• Leak testing of copper lines on air conditioner and refrigerator production lines
• Evacuation of pipework before charging
• Refrigerant gas charging on the assembly line
• Compressor pressure testing
• Connecting test and measuring equipment to inert gas and vacuum lines

Compatibility

The PCV Cupla is intended for straight copper pipe only, and the model is selected by pipe outside diameter from 4.0 mm to 15.88 mm. Minimum pipe wall thickness is 0.8 mm or 1.0 mm depending on size.

Standards and compliance

Standard seal materials are fluoro rubber FKM (X-100), hydrogenated nitrile rubber HNBR (H708) and chloroprene rubber CR (C308), with HNBR coloured blue for easy recognition.

Safety and application notes

• For exclusive use on straight copper pipes.
• Before use, please be sure to read the Safety Guide described at the end of this book and the Instruction Sheet that comes with the products.

All technical data on this page is taken from the Nitto Kohki general catalogue Quick Connect Couplings C01en-b, page 151. The complete catalogue is available for download on this page.